Search found 78 matches

by david frassetto
Sat Apr 14, 2012 12:48 am
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

And the numbers: Poplar 1x2x8' $6.32 Masonite $1.41 Aluminum $0.65 Fabric $1.48 Window shade $0.60 Striping tape $1.50 Tuners $5.00 Pickup $10.00 String retainers $6.00 Plastic $1.44 Jack plate $5.00 Jack $0.97 Pots $5.00 Knobs $6.00 Polyturethane $2.82 Misc screws & glue$6.00 Total $60.19 Thank...
by david frassetto
Sat Apr 14, 2012 12:27 am
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

The body binding is made from a window shade. I've used the same shade I bought for a challenge two years ago (24X60"). I made a slitting jig out of a 1x8 and a strip of trim to use as a fence. I stick an Exacto blade into the 1x8 the distance from the fence to match the width I need and slide ...
by david frassetto
Sat Apr 14, 2012 12:15 am
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

After the adhesive dries I give it a good coat of Minwax water based polyurethane. This is left to harden for a few hours. Then the excess is trimmed and a second coat of poly is applied with extra attention paid to sealing the edges. When this dries all the holes are trimmed with an exacto knife an...
by david frassetto
Sat Apr 14, 2012 12:10 am
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

I'm doing another fabric finish on this one. I start by cutting a piece slightly bigger than the face I'm doing. Then I spray both the fabric and the body with a spray adhesive (Duro or 3M super 70)and press the fabric onto the body repositioning it and smoothing out any wrinkles. Tape is sometimes ...
by david frassetto
Fri Apr 13, 2012 11:59 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

The fingerboard is made out of .090" thick acrylic plastic. After cutting it to shape and smoothing the edges I tape it on top of the plans. I used 3/32" wide pinstripe tape from the auto supply store to create the fret lines. I pull it tight and line it up with the plans visible thgough t...
by david frassetto
Sat Apr 07, 2012 2:05 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

This morning I drilled out the tuning machine holes and the nut and bridge pieces. Checked the fit and alignment. Now it's time for the finish!
by david frassetto
Sat Apr 07, 2012 1:45 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

Thanks Steve, I'm defining locally sourced as the Home Depot 2 miles away. Thats as far as I can walk round trip now. Thats also where I got the curly maple you saw in the first pic. Sometimes they have some real nice pieces but it is all hit or miss. At $.97 a linear foot that 8' 1x2 was a steal (p...
by david frassetto
Fri Apr 06, 2012 11:28 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

And then the first disaster. The fence slipped whuile routing the recess for the tuning machines. So I cleaned it up and routed it down so I could splice in a piece of poplar. After it dried I trimed it flush and reset the fence ( checking it 3 times ) and finished the tuner routing.
by david frassetto
Fri Apr 06, 2012 11:20 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

I got the back on and the control cover made. I also cut a hole for a Strat style output jack.
by david frassetto
Tue Apr 03, 2012 3:44 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

I also made the nut and bridge out of 1//2" aluminum angle stock (seen in picture above).
by david frassetto
Tue Apr 03, 2012 3:41 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

The top plate was glued on yesterday. Then I used a flush trim bit in the router to clean up the edge. I cut the hole for the pickup and drilled the holes for the controls.
by david frassetto
Mon Apr 02, 2012 3:25 pm
Forum: Solid-Body and Chambered or Semi-Solid Electric Guitars and Bass Guitars
Topic: Mistakes made while building early guitars
Replies: 59
Views: 66217

Re: Mistakes made while building early guitars

Not clamping the PU template tight enough and having it migrate while routing on a figured maple top! OUCH! Now I check and check and check yet again. And I dont use figured maple.
by david frassetto
Mon Apr 02, 2012 3:00 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

This morning I glued on a block for the bridge to anchor to and cut the excess off and rounded the corners to finish the frame.
by david frassetto
Mon Apr 02, 2012 2:53 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

Re: $100 local materials challenge, David Frassetto's lapsteel

I got started last night and after sketching a plan cut the parts out for the frameand glued it together.
by david frassetto
Mon Apr 02, 2012 2:41 pm
Forum: The Local Materials Challenge (Closed)
Topic: $100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)
Replies: 33
Views: 85415

$100 local materials challenge, David Frassetto's lapsteel (Completed 4/13/12)

For this challenge I'm going to build a lap steel in the time honered Red Bank NJ style (Danelectro). Since I'm still rercovering from the medical issue that kept me away from the last challenge and I still haven't been cleared to drive, all my materials will come from my pile of stuff here at home....

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